Do you own a troublesome ICON golf cart? Traditional Lead Acid batteries can weigh up to 330 pounds! This article is going to help you to recognize some common issues regarding your Icon golf cart and possible DIY solutions. Replace the parts if any one of these are broken. To best protect your batteries, make an effort to wipe down golf cart batteries every month or so. #4. These variants are Icon Golf Cart i20, i40, i40L, and i40F. Take a general screwdriver and uncover the motor. Opening your battery compartment, go through each connection between the battery terminals and the connection to the life and the ground wires on the cart to ensure they are tight. Cover the motor and start. If the water runs too low, it can shorten the life of your batteries. No. Most golf carts use lead-acid batteries, some are sealed batteries, and some are wet and need distilled water top-ups, and some golf cart owners have switched to lithium-ion, even though they are more expensive. There may well be no problem with the wiring or the batteries, but the charger itself may be having issues, and this is the reason your golf cart isnt charging. Sometimes, the Icon golf cart becomes unusable due to overinflated or saggy tires. Remove the motor from Cart and check the condition of individual parts e.g. It's extremely easy to hook your batteries up to the charger and forget about it. Hold the nozzle over the tires air valve and press down until you can not hear any air escaping. $99.99 Icon EV Electric Golf Cart 48V Delta Q On Board Battery Charger Brand New. If you find that the golf cart isnt charging after a few minutes on the general charger, then you may have depleted them too much and will need new batteries. Is the golf cart not charging? The Icon I40 is an electric vehicle hence it eliminates some of the problems that plague gasoline golf carts such as noise, pollution and the increasing cost of refueling. What is the Wire Size for Golf Cart Batteries? Taking batteries out of charge for prolonged storage may cause them to degrade and lose capacity over time. The amount of water (electrolyte) in a wet-cell battery should be1/8-1/4 below the bottom of the fill tubes that extend down from the opening of each battery. When you compare ICON's top speed to other popular brands on the market, it's impressive, to say the least. Does the issue lie with the charger or the battery? Otherwise, it will not be able to run properly. Solving problems wont take much time if you know them beforehand. Commonly found Icon Golf Cart problems are, issues with flat tires, battery problems, bad solenoid, and tire pressure issues. Can You Use 3 12V Batteries On A 36V Golf Cart Instead Of Six 6V. Bad battery: If you see that your charger is not turning on even after plugging it into your cart, then generally it's your car's battery, not the charger Bad charger: if the charger turns on but there is no sign of charging Cant find the answer(s) youre looking for? I am having battery/charger issues. However, the charger does not act as a trickle charger and once it is off it will not turn back on unless it is unplugged from the car and plugged back in to the car. Also, If you hear a clicking sound while you turn on to accelerate your golf cart that means the solenoid has failed. Using tap water which causes calcium sulfation. While operating your ICON golf carts, it is prevalent to get some issues that happen worldwide. For maintaining the golf cart you can follow the instruction manual provided by the manufacturer company. We love this cart but the battery % problem is a pain in the ***. Leaving your golf cart sitting for long periods, especially in very hot or cold weather, can lead to your batteries losing charge and being unable to pick up a charge as they dont have enough voltage to click the charger on.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-banner-1','ezslot_1',113,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-banner-1-0'); As we said before, the batteries need to have a small voltage to work, and if they are flat or dont have enough charge, the charger will not register the connection and wont be able to charge the batteries. Positive grid corrosion or growth due to high temperatures. So, the cart becomes useless for a while. You can transfer the remainder of your warranty from your ICON to its new owner at no cost. Root cause 1: High self-discharge, which causes low voltage. Other causes are stuck cables and worn parts. My cart is a 2020 i40 originally bought in August of 2020. Tips from Andy - [From Engineer to Entrepreneur] - How to properly charge your ICON for best performance. Yearly: Im Eric, master of the carts! High ambient temperatures (above 80F) will shorten battery life because it increases positive grid corrosion and growth. In most cases, charging issues are mainly battery-related, and a quick check could save you some frustration, time, and money. So, the air pressure inside the tire should be adequate.if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[336,280],'golfertroop_com-leader-1','ezslot_11',108,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-leader-1-0'); There might be some leaks on the tires. On the other hand, overinflated tires are also problematic. And even though some of the problems occur due to using them for a long period, they are easily solvable. If you overfill the battery and no overflow is on top, the best thing to do is to stop filling and let it be. 4406 Madison Industrial Ln. If the solenoid is not totally damaged, experts may repair the parts of it and you can drive your cart again. Prevent motor issues by working within the carts limits. Many golf cart owners dont know what kind of batteries they have or need to be checked, and this can often happen too late when the golf cart fails to charge. Classic 4 PLUS . Golf carts are an essential part of golf for those who love golf. The switch should be in this position every time the cart is charged. There are numerous reasons and advantages for this. It is known that a solenoids duty is to transmit current to the motor of the cart. Moreover, the motor can be troublesome due to contact with water leading to short-circuiting or damage to its frame or assemblies. When the battery bank in your golf cart is fully charged, the flashing will stop and you will notice one solid green light. You should always make sure to have enough air in your golf cart tires. You may follow the below methods if your icon golf cart encounter has encountered motor related problems. Assess the motor and its assembly thoroughly to know what is ailing it. I was at the center of caring for and maintaining this lawn and even proceeded to take an associates Degree in landscaping. We are having the same issue with our i40 we purchased 6 weeks ago. Lets look at the battery issues and how to fix them. However, following the above-mentioned solutions, you may find a good way to properly maintain your golf cart for years to come. Check that each connection is tight on the terminals and that the golf cart wiring is tight. Clean the tray that they were sitting in with a brush and knock off as much debris as possible. It is not that costly. Most cart chargers plug into the cart using a three-pin connector. Get rid of the sulfate buildup with sandpaper. How To Overcome ICON Golf Cart Starting Issues. Each manufacturer seems to have seemingly contradicting guidance. You will notice that you have a charge indicator on the body. You can remove the connecting cables and wipe the terminals off using a solution of warm water and baking soda. Your ICON golf carts braking system might develop issues after prolonged use. For example, a battery with an average of 50% DoD will last twice as long or more as an 80% DoD; a 20% DoD battery will last five times longer than a 50% DoD. However, be very careful while changing the solenoid. Dedicated to ICON Golf Cart owners both present and future. E-Z-GO recommends that electric golf car chargers remain unplugged from the golf car during prolonged storage. 1. Even though you may think its a charging problem, it is not related. Work performed outside of an authorized ICON dealer or ICON Service Factory Center shall void the Limited Warranty. Posted: Oct 23, 2016. When golf carts are driven and used to the point where the batteries are discharged below the recommended levels, they will struggle to charge as they dont have enough voltage left in them. Because, an Icon golf cart is a machine and machines can have unwanted problems anytime . 1/2X20. There are also sealed lead-acid batteries that are either Gel or AGM (Absorbed Glass Mat), which are types of sealed lead-acid batteries. there could be connection problem (clean and tighten), defective charger. Barn Find Rescue Bootstrap Revival 7.7K views 3 months ago HTRC GOLF CART SMART BATTERY CHARGER 36v 48v Lithium |. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[320,50],'betterplaygolf_com-medrectangle-3','ezslot_2',111,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-medrectangle-3-0');if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[320,50],'betterplaygolf_com-medrectangle-3','ezslot_3',111,'0','1'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-medrectangle-3-0_1');.medrectangle-3-multi-111{border:none!important;display:block!important;float:none!important;line-height:0;margin-bottom:7px!important;margin-left:auto!important;margin-right:auto!important;margin-top:7px!important;max-width:100%!important;min-height:50px;padding:0;text-align:center!important}If you find your golf cart isnt charging, the first place to look is the batteries. If you are not confident to investigate why your golf cart isnt charging, refer back to your pro-shop or cart service technician to get your cart back in service as soon as possible. Check each link cable depending on how many batteries you have and the golf cart voltage. It won't push you back in your seats but its a decent time. You can check voltage of each individual battery and if you you find a low one, try trickle charging that battery to bring it back with smaller auto charger . brushes, bearing, coil etc. Only the club car . There can be several issues that may prevent the ICON golf carts from running. What Size Garage Door Do You Need For A Golf Cart? The Icon golf cart i40 series has a seating capacity of up to four people. Batteries are warranted for a period of 2 years from the date of sale. Club Car recommends that electric golf car chargers be left plugged in to the golf car during prolonged storage. A few of them are listed below: An uncharged or partially charged battery might be a basic reason for this problem. Normally, you can buy a cable for between 6$- 217$. So if you suspect that your golf cart isnt charging when you turn the cart on and it doesnt work, your diagnosis may be misguided, and you may not, in fact, have a charging problem at all. A golf cart charger should last as long as your golf cart, but sometimes, the electronics inside the charger can fail, which will stop your golf cart from working. Safe and sturdy with enough battery power to drive all day. The icon is the brand that ensures your comfort and premium features in your golf cart at the best price. Therefore, the best time to water your batteries is always at the end of the charge cycle. If this doesnt work, you will need to test it with another fully charged battery, and if there is no joy, you may have burned the motor out, and the golf cart is charging correctly. I don't think we have anything conclusive yet and I think there are many factors that could be giving us all different results we should consider. Additionally, the complications are minor and fixable. Furthermore, the electric motor brush kits price range is form 10 $ to 29 $. When the air pressure gets below the standard level, the tire inflates. Get a brush for cleaning off corrosion and rags for wiping off leaking acid. When this happens, the first reaction is that the charger has failed, but often that is not the case. If your golf cart tire is flat, then replacing it is the best option. But sometimes, the air in tires can be less than it was supposed to be and that creates tire pressure problems. Open up the battery compartment and identify the damaged batteryyou may have to perform this process on multiple batteries in an electric cart. Kodiak Golf Carts include: 2-Year Warranty New 48-V Lithium Batteries with 5 year warranty Heavy-Duty GOLF CART SEATS - UPHOLSTERY $0 (Las Vegas 89120) $7,000 Oct 6 Yamaha G29 Golf Cart $7,000 (Henderson) $0 Oct 6 ICON - i60 Electric 6 Passenger golf Cart $0 $9,999 Oct 6 Freedom Golf Carts 2022 Icon i40 Golf Cart/Car $9,999 $16,999 Oct 6 Freedom Golf Carts 2022 Evolution D3 Luxury Golf Cart . Cant find the answer(s) you are looking for? If the water inside the battery chambers is finished or insufficient, the battery will not work. Therefore, AGM batteries are a great option for use in golf carts. Depending on the charger, you may need to either replace that cable or you may be able to pull the pin out using a pair of needle-nose pliers. If you have kept the cart without using it for a long period, then a charged battery will get uncharged. Classic 2 PRO. But why not learn some tricks to solve some common ones? Only distilled water should be used to fill low water levels. Here is where the use of the battery and discharge levels play a role in the battery health as lead-acid batteries should only be discharged to a maximum of 50% capacity; beyond that, they can rapidly lose performance and reduce their ability to charge. Wait 10 seconds and turn the key to the on position, wait 10 seconds and turn the key off. The warranty start date begins the first date of cart delivery. You can use a pressure measuring meter to see the air pressure level. Please remember that even when working with 12V, you need to take all proper precautions to be safe. They should also be tightened in proper sequence. If you press the pedal very frequently like a racing car and hit the metal part of the cart, then it will put pressure on your motor, and ultimately, it might get burnout. The water-electrolyte levels (on a weekly basis). The first move is plugging in the charger to see the charge status. To check this, remove the charger from the wall and inspect the connector and see if the pins are all up properly. Some of them may include battery or brake problems, saggy tires, problematic solenoids, defective accelerators, etc. Because this is an electrical environment, any loose or faulty connections, frayed or old wiring, or residue build-up on the connections or terminals can create issues with current flow. The terminals may be the problem, too, especially if you notice signs of corrosion. Lets delve into this! Maintenance-free - No water needed, and no cleaning of acid residue required. The following issues are the probable reasons. For Icon or Advanced EV golf carts Includes adapter hub Color options: Black, carbon, yellow, blue, red, pink, lime green, orange Horn button for aesthetic purpose only Clear or Tinted Windshield Clear Windshield - $219 Tinted Windshield - $219 Comes with hardware Does not fit Advanced EV Advent model 5-Panel Mirror - $59 A red reset button should be present near the main battery power supply. Dispose of rag or paper towel. Get new tires if the ones you have are severely out of shape. The best thing to do is to park the golf cart on a flat surface while you change the tire. This is another issue that creates problems in Icon golf carts. If you want to make good use of the golf cart, then an engine swap might be the perfect plan. $99.99 If there are loose nuts and bolts, your cart definitely wont run. Most Club Car golf carts, for instance, have a top speed of 19 mph. Continue with Recommended Cookies. Tampa, FL 33619 (866) 426-6380 If you use the Cart to bear overweight regularly, then it can also burn out your Cart motor.if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[300,250],'golfertroop_com-large-mobile-banner-2','ezslot_13',110,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-large-mobile-banner-2-0'); If the track on which you are using the Cart is rough and uneven, it will put extra pressure on the motor and might burn out. One of the biggest problems of the ICON Golf Cart is a motor-related problem. Overcharging results in corrosion of the positive plates, water consumption, and damaging temperatures in the lead-acid battery. Distilled water only. Welcome! Added accessories will only interfere with warranty coverage when that accessory is directly related to the failed component. ICON Electric Vehicle models all come standard with; On board charger (Delta Q), head lights, brake lights, turn signals, horn, DOT tires, seat belts, side view mirrors, and digital gauges. Manufacturing defects of your windshield are covered. Use a hand strap that hooks to the batteries, and progressively pull the heavy lead-acid batteries out of the cart. Failing to start is a frequent problem with electric vehicles, which you may encounter due to various reasons. The warranty period of the batteries is 2 years. Solution : Charge the bare lithium battery directly using the charger with over-voltage protection, but do not use universal charge. With more than 20 years of combined experience in battery technology, RoyPow TECHNOLOGY is proud to offer you professional battery system solutions for LEV (low speed vehicle) including Golf Carts, AGV (automated guided vehicle), Forklift, Energy Storage etc. Using the wrong fuse may result in damage and void the warranty. There might be several reasons for motor burnout. If you switch the charger on and you get nothing, make sure its plugged in correctly and switched on, and if that is ok, you may have blown a fuse. However, if that is not the case, then you have no other option but to reinstall a new battery. Corrosion leads to sulfate buildup, which will hinder the current flow. There are only a few specific reasons for slouching or overinflated tires. Schedule your yearly service with your ICON dealer for critical fluid changes, grease the front end and other serviceable fittings, electrical services, overall inspection, tire rotation, etc. That may help the cart to run again. The battery wont sufficiently charge when plugged in. I actually live about two miles from my dealer so it's not a hassle to bug them about these things. The consent submitted will only be used for data processing originating from this website. Next, remove the wheel rim and tire by unscrewing the lug nuts. It does not only transport you and the golf accessories to the golf field but also it is very fun and relaxing to ride on. Older golf carts with lead-acid batteries will struggle to charge if the distilled water levels in the battery drop. The charge indicator will go from red to yellow to green depending on the state of charge. Additionally, they drive smoothly, ideal for a day out on the golf course. For most people, watering lead acid batteries on a monthly basis is a hated task. You dont have to worry about the buildup of sulfation and you also do not have to worry about watering the batteries. lbs). If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. In most cases, charging issues are mainly battery-related, and a quick check could save you some frustration, time, and money. For complicated situations, let an experienced mechanic take charge. No. When your golf cart doesnt charge, go through checking the batteries first to establish whether this is the problem. The biggest benefit of lithium-ion batteries come in the form of their longer life. Finally, if all the above solutions dont work, then your tires are expired, and you need to replace them with a new tire.if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[250,250],'golfertroop_com-large-mobile-banner-1','ezslot_12',109,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-large-mobile-banner-1-0'); To change the defective tires, you can buy new ones within 50$-200$. Indeed it will seem like a great disaster. Repeat this for the first 10 20 cycles. Golf cart batteries die for a wide variety of reasons and any one of these issues could be to blame. if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[336,280],'golfertroop_com-medrectangle-4','ezslot_4',104,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-medrectangle-4-0');The battery problem might occur because of a variety of reasons.